Allegheny Technologies Inc. 11-K
Table of Contents

 
 

UNITED STATES
SECURITIES AND EXCHANGE COMMISSION

Washington, D.C. 20549

FORM 11-K

ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES EXCHANGE
ACT OF 1934

     
þ   ANNUAL REPORT PURSUANT TO SECTION 15(d) OF THE SECURITIES
EXCHANGE ACT OF 1934 [NO FEE REQUIRED]

FOR THE FISCAL YEAR ENDED DECEMBER 31, 2005

     
o   TRANSITION REPORT PURSUANT TO SECTION 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 [NO FEE REQUIRED]

FOR THE TRANSITION PERIOD FROM                      TO                    

COMMISSION FILE NUMBER 1-12001

401(K) SAVINGS ACCOUNT PLAN FOR EMPLOYEES
OF THE EXTON FACILITY
 
(Title of Plan)

ALLEGHENY TECHNOLOGIES INCORPORATED

(Name of Issuer of securities held pursuant to the Plan)

1000 Six PPG Place, Pittsburgh, Pennsylvania 15222-5479
(Address of Plan and principal executive offices of Issuer)

 
 

 


Table of Contents

Financial Statements and Supplemental Schedule
401(k) Savings Account Plan for Employees of the Exton Facility
Year Ended December 31, 2005

 


Table of Contents

Financial Statements
And Supplemental Schedule
401(k) Savings Account Plan for Employees of the Exton Facility
Year Ended December 31, 2005
(Unaudited)

 


 

401(k) Savings Account Plan for Employees of the Exton Facility
Financial Statements
and Supplemental Schedule
Year Ended December 31, 2005
(Unaudited)
Contents
         
Financial Statements (Unaudited)
       
 
       
    1  
    2  
    3  
 
       
Supplemental Schedule
       
 
       
    10  

 


Table of Contents

401(k) Savings Account Plan for Employees of the Exton Facility
Statements of Net Assets Available for Benefits
(Unaudited)
                 
    December 31  
    2005     2004  
     
Investments:
               
Interest in Allegheny Master Trust
  $ 763,878     $ 677,448  
Interest in registered investment companies
    152,975       164,123  
Participant loans
    129,042       163,427  
     
Total investments
    1,045,895       1,004,998  
 
               
Contributions receivable
    134        
     
Net assets available for benefits
  $ 1,046,029     $ 1,004,998  
     
See accompanying notes.

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Table of Contents

401(k) Savings Account Plan for Employees of the Exton Facility
Statement of Changes in Net Assets Available for Benefits
(Unaudited)
Year Ended December 31, 2005
         
Employee contributions
  $ 7,755  
 
       
Investment income:
       
Net gain from interest in Allegheny Master Trust
    33,894  
Net gain from interest in registered investment companies
    6,587  
Interest income
    5,072  
 
     
Total investment income
    45,553  
 
     
 
       
Distributions to participants
    (12,277 )
 
     
 
       
Net increase in net assets available for benefits
    41,031  
Net assets available for benefits at beginning of year
    1,004,998  
 
     
Net assets available for benefits at end of year
  $ 1,046,029  
 
     
See accompanying notes.

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Table of Contents

401(k) Savings Account Plan for Employees of the Exton Facility
Notes to Financial Statements
December 31, 2005
1. Significant Accounting Policies
Investments are valued as follows:
Bank and insurance investment contracts are included in the financial statements at contract value, (which represents contributions made under the contract, plus earnings, less withdrawals and administrative expenses), because they are fully benefit responsive. Participants may ordinarily direct the withdrawal or transfer of all or a portion of their investment at contract value. There are no reserves against contract value for credit risk of the contract issuer or otherwise.
Although it is management’s intention to hold the investment contracts in the Standish Fixed Income Fund until maturity, certain investment contracts provide for adjustments to contract value for withdrawals made prior to maturity.
All other funds are stated at their net asset value, based on the quoted market prices of the securities held in such funds on applicable exchanges.
The preparation of financial statements in conformity with U.S. generally accepted accounting principles requires management to make estimates that affect the amounts reported in the financial statements and accompanying notes. Actual results could differ from those estimates.
The financial statements are prepared under the accrual basis of accounting.
2. Description of the Plan
The 401(k) Savings Account Plan for Employees of the Exton Facility, formerly known as the Allegheny Rodney (ALstrip) Profit Sharing Plan (the Plan) is a defined contribution plan and is subject to the provisions of the Employee Retirement Income Security Act of 1974 (ERISA).
The purpose of the Plan is to encourage employee thrift by permitting eligible employees of the Exton facility of Allegheny Ludlum Corporation (the Company) to defer a part of their compensation and contribute such deferral to the Plan. The Company is a wholly-owned subsidiary of Allegheny Technologies Incorporated (ATI, the Plan Sponsor). The Plan allows employees to contribute a portion of eligible wages each pay period through payroll deductions subject to Internal Revenue Code limitations. The Plan allows participants to direct their contributions to any of the investment alternatives. Unless otherwise specified by the participant, contributions are made to the Standish Fixed Income Fund.
Separate accounts are maintained by the Plan Sponsor for each participating employee. Trustee fees and asset management fees charged by the Plan’s trustee, Mellon Bank, N.A., for the

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Table of Contents

401(k) Savings Account Plan for Employees of the Exton Facility
Notes to Financial Statements (continued)
2. Description of the Plan (continued)
administration of all funds are charged against net assets available for benefits of the respective fund. Certain other expenses of administering the Plan are paid by the Plan Sponsor.
Participants may make “in-service” and hardship withdrawals as outlined in the plan document. Active employees can borrow up to 50% of their vested account balances minus any outstanding loans. The loan amounts are further limited to a minimum of $500 and a maximum of $50,000, and an employee can obtain no more than three loans at one time. Interest rates are determined based on commercially accepted criteria, and payment schedules vary based on the type of the loan. General-purpose loans are repaid over 6 to 60 months, and primary residence loans are repaid over periods from 6 months up to 180 months. Payments are made by payroll deductions.
Further information about the Plan, including eligibility, vesting, contributions, and withdrawals, is contained in the plan documents. Copies of these documents are available from the Plan Sponsor.
3. Investments
The following presents investments that represent 5% or more of the Plan’s net assets as of December 31, 2005.
         
    2005  
    (Unaudited)  
Standish Fixed Income Fund
  $ 438,339  
T. Rowe Price Structured Research Common Trust Fund
    315,715  
Dreyfus Bond Market Index
    105,927  
Certain of the Plan’s investments are in the Allegheny Master Trust, which has three separately managed institutional investment accounts; the T. Rowe Price Structured Research Common Trust Fund (formerly the ATI Disciplined Stock Fund), the Alliance Capital Growth Pool, and the Standish Fixed Income Fund, which were valued on a unitized basis (collectively, the “Allegheny Master Trust”). In May, 2005, Dreyfus was terminated as the manager of the ATI Disciplined Stock Fund and T. Rowe Price Associates, Inc. (“T. Rowe Price”) was appointed. At that time all holdings in the institutional investment account managed by Dreyfus were moved to the institutional investment account managed by T. Rowe Price. T. Rowe Price administered the transition of the holdings by transferring securities in kind to the T. Rowe Price Structured Research Common Trust Fund. Trust investments formerly in the ATI Disciplined Stock Fund are reported as T. Rowe Price Structured Research Common Trust Fund investments for all periods presented.

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Table of Contents

401(k) Savings Account Plan for Employees of the Exton Facility
Notes to Financial statements (continued)
3. Investments (continued)
The Allegheny Master Trust was established for the investment of assets of the Plan, and several other ATI sponsored retirement plans. Each participating retirement plan has an undivided interest in the Allegheny Master Trust. At December 31, 2005, the Plan’s interest in the net assets of the Alliance Capital Growth Pool, the Standish Fixed Income Fund, and the T. Rowe Price Structured Research Common Trust Fund was as follows:
         
    2005
    (Unaudited)
T. Rowe Price Structured Research Common Trust Fund
    0.48 %
Standish Fixed Income Fund
    0.21  
Alliance Capital Growth Pool
    0.02  
Investment income and expenses are allocated to the Plan based upon its pro rata share in the net assets of the Allegheny Master Trust.
The composition of the net assets of the Standish Fixed Income Fund at December 31, 2005 was as follows:
         
Guaranteed investment contracts:
       
GE Life and Annuity
  $ 5,423,371  
Hartford Life Insurance Company
    3,957,897  
John Hancock Life Insurance Company
    3,007,848  
Monumental Life Insurance Company
    1,017,237  
New York Life Insurance Company
    4,678,585  
Ohio National Life
    1,994,712  
Principal Life
    1,302,255  
Pruco Pace Credit Enhanced
    3,699,594  
Security Life of Denver
    1,511,089  
United of Omaha
    1,415,656  
 
     
 
    28,008,244  
 
       
Synthetic guaranteed investment contracts:
       
State Street Bank
    15,346,138  
MDA Monumental BGI Wrap
    44,677,978  
Bank of America
    33,678,591  
Rabobank
    41,850,313  
Union Bank of Switzerland
    36,377,616  
 
     
 
    171,930,636  
 
       
Interest in common/collective trusts
       
Other
    12,085,541  
Total net assets
    746,684  
 
     
 
  $ 212,771,105  
 
     

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Table of Contents

401(k) Savings Account Plan for Employees of the Exton Facility
Notes to Financial statements (continued)
3. Investments (continued)
The Standish Fixed Income Fund (the Fund) invests in guaranteed investment contracts (GICs) and actively managed structured or synthetic investment contracts (SICs). The GICs are promises by a bank or insurance company to repay principal plus a fixed rate of return through contract maturity. SICs differ from GICs in that there are specific assets supporting the SICs, and these assets are owned by the Allegheny Master Trust. The bank or insurance company issues a wrapper contract that allows participant-directed transactions to be made at contract value. The assets supporting the SICs are comprised of government agency bonds, corporate bonds, asset-backed securities (ABOs), and collateralized mortgage obligations (CMOs) with fair values of $169,324,880 at December 31, 2005.
Interest crediting rates on the GICs in the Fund are determined at the time of purchase. Interest crediting rates on the SICs are either: (1) set at the time of purchase for a fixed term and crediting rate, (2) set at the time of purchase for a fixed term and variable crediting rate or (3) set at the time of purchase and reset monthly within a “constant duration.” A constant duration contract may specify a duration of 2.5 years and the crediting rate is adjusted monthly based upon quarterly rebalancing of eligible 2.5 year duration investment instruments at the time of each resetting; in effect the contract never matures. At December 31, 2005, the interest crediting rates for GICs and Fixed Maturity SICs ranged from 4.15% to 7.08%.
For the year ended December 31, 2005, the average annual yield for the investment contracts in the Fund was 4.59%. Fair value of the GICs was estimated by discounting the weighted average of the Fund’s cash flows at the then-current interest crediting rate for a comparable maturity investment contract. Fair value for the SICs was estimated based on the fair value of each contract’s supporting assets at December 31, 2005.
The composition of net assets of the Alliance Capital Growth Pool at December 31, 2005 was as follows:
         
    2005  
Investment in registered investment companies:
       
Alliance Equity Fund S.A. #4
  $ 39,779,750  
Operating payables
    (11,734 )
 
     
Total net assets
  $ 39,768,016  
 
     

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Table of Contents

401(k) Savings Account Plan for Employees of the Exton Facility
Notes to Financial statements (continued)
3. Investments (continued)
The composition of net assets of the T. Rowe Price Structured Research Common Trust Fund at December 31, 2005 was as follows:
         
Investment in common collective trusts
  $ 66,391,950  
Operating Payables
    (126,421 )
 
     
Total net assets
  $ 66,265,529  
 
     
The composition of the changes in net assets of the Allegheny Master Trust is as follows:
                         
                    T. Rowe Price  
                    Structured  
    Standish     Alliance     Research  
    Fixed Income     Capital     Common Trust  
    Fund     Growth Pool     Fund  
    Year Ended December 31, 2005  
    (Unaudited)  
Investment income:
                       
Interest income
  $ 9,077,315     $     $  
Net realized/unrealized loss on corporate common stocks
    (543 )           (1,585,846 )
Dividends
                427,913  
Net gain, common collective trusts
    443,616             4,781,495  
Net gain, pooled separate accounts
          4,438,949        
Net loss, registered investment companies
    (7,739 )            
Administrative expenses
    (254,334 )     (129,310 )     (461,975 )
Transfers
    4,681,472       (2,665,712 )     (10,910,725 )
     
Net increase (decrease)
    13,939,787       1,643,926       (7,749,138 )
Total net assets at beginning of year
    198,831,318       38,124,090       74,014,667  
     
Total net assets at end of year
  $ 212,771,105     $ 39,768,016     $ 66,265,529  
     
Interest, realized and unrealized gains and losses, and management fees from the Allegheny Master Trust are included in the net gain from interest in Allegheny Master Trust on the statement of changes in net assets available for benefits.

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Table of Contents

401(k) Savings Account Plan for Employees of the Exton Facility
Notes to Financial statements (continued)
4. Income Tax Status
The Plan has received a determination letter from the Internal Revenue Service dated August 4, 2003, stating that the Plan is qualified under Section 401(a) of the Internal Revenue Code (the Code) and, therefore, the related trust is exempt from taxation. Subsequent to this issuance of the determination letter, the Plan was amended. Once qualified, the Plan is required to operate in conformity with the Code to maintain its qualification. The plan administrator believes the Plan is being operated in compliance with the applicable requirements of the Code and, therefore, believes that the Plan, as amended, is qualified and the related trust is tax-exempt.
5. Parties-in-Interest
Dreyfus Corporation is the manager of the Dreyfus Mutual Funds that are offered as investment options under this Plan. Dreyfus Service Corporation is the funds’ distributor. Dreyfus Corporation and Dreyfus Service Corporation are both wholly owned subsidiaries of Mellon Financial Corporation. Mellon Financial Corporation also owns Mellon Bank, N.A., the trustee for this Plan. T. Rowe Price Associates, Inc. is the manager of the T. Rowe Price Structured Research Common Trust Fund. Therefore, transactions with these entities qualify as party-in-interest transactions.
6. Plan Termination
Although it has not expressed any intent to do so, the Company has the right under the Plan to discontinue its contributions at any time and to terminate the Plan subject to the provisions of ERISA. However, no such action may deprive any participant or beneficiary under the Plan of any vested right.
7. Risks and Uncertainties
The Plan invests in various investment securities. Investment securities are exposed to various risk such as interest rate, market, and credit risks. Due to the level of risk associated with certain investment securities, it is at least reasonably possible that changes in the values of investment securities will occur in the near term and that such changes could materially affect participants’ account balances and the amounts reported in the statements of net assets available for benefits.

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Table of Contents

401(k) Savings Account Plan for Employees of the Exton Facility
Notes to Financial Statements (continued)
8. Reconciliation of Financial Statements to Form 5500
The following is a reconciliation of net assets available for benefits per the financial statements to the Form 5500 for the year ended December 31, 2005:
         
Net assets available for benefits per the financial statements
  $ 1,046,029  
Deemed distribution of benefits to participants
    (6,269 )
 
     
Net assets available for benefits per the Form 5500
  $ 1,039,760  
 
     
The following is a reconciliation of benefits paid to participants per the financial statements to the Form 5500 for the year ended December 31, 2005:
         
Benefits paid to participants per the financial statements
  $ 12,277  
Add: Amounts allocated on Form 5500 to deemed distributions for the year ended December 31, 2005
    6,269  
Subtract: Amounts allocated on Form 5500 to deemed distributions for the year ended December 31, 2004
    (6,269 )
 
     
Benefits paid to participants per the Form 5500
  $ 12,277  
 
     

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Table of Contents

401(k) Savings Account Plan for Employees of the Exton Facility
EIN 25-1792394 Plan 002
Schedule H, Line 4(I)—Schedule of Assets (Held at End of Year)
December 31, 2005
                 
            Current  
Investment Description   Units/Shares     Value  
 
Registered investment companies:
               
Dreyfus Bond Market Index Fund*
    10,519.0930     $ 105,927  
Oakmark Balanced Fund
    1,404.9480       35,095  
Dreyfus Emerging Leaders Fund*
    87.6820       3,631  
Artisan Funds
    22.4410       694  
Dreyfus Growth & Value International Fund*
    117.2200       2,179  
Prudential Jennison Growth Fund, Class A Shares
    336.5350       5,449  
 
             
 
          $ 152,975  
 
             
 
               
Participant loans (5.00% to 9.0%)*
          $ 129,042  
 
             
 
*   Party-in-interest

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Table of Contents

SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, the administrators of the Plan have duly caused this annual report to be signed on its behalf by the undersigned hereunto duly authorized.
             
    ALLEGHENY TECHNOLOGIES INCORPORATED 401(K) SAVINGS ACCOUNT PLAN FOR EMPLOYEES OF THE EXTON FACILITY
 
           
Date: June 26, 2006
  By:   /s/ Richard J. Harshman
 
Richard J. Harshman
   
 
      Executive Vice President-Finance and    
 
      Chief Financial Officer    
 
      (Principal Financial Officer and Duly    
 
      Authorized Officer)